3-D Printing Allows for Faster Charging and Higher-Energy-Density Lithium-ion Batteries

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Compared with conventional slurry-based film electrode manufacturing methods, dry laser powder bed fusion is promising in generating structured electrodes for high power, low-cost lithium-ion batteries (image by Jianchao Ye/LLNL).
Compared with conventional slurry-based film electrode manufacturing methods, dry laser powder bed fusion is promising in generating structured electrodes for high power, low-cost lithium-ion batteries (image by Jianchao Ye/LLNL).

July 19, 2022 | Originally published by Lawrence Livermore National Laboratory on June 28, 2022

The next generations of lithium-ion batteries require higher energy and power densities at a lower cost. Current battery manufacturing, based on slurry casting and coating, is struggling to further improve these key metrics.

Lawrence Livermore National Laboratory (LLNL) is partnering with Ampcera Inc. to develop solvent-free Laser Powder Bed Fusion (L-PBF) additive manufacturing technologies for the fabrication of 3-D-structured lithium battery cathodes. The project received $1.5 million from the Advanced Manufacturing Office at the U.S. Department of Energy.

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